7 Most Popular Product Packaging Ideas

What is corrugated packaging, boxboard, paperboard, paper bags, and the like? When should one type of packaging be used over another? In this blog post, we explore seven product packaging ideas, how the material is made and what it’s main use is.

These seven product packaging ideas will get you on the right track and ensure you’re using the best product packaging for the item you’re shipping or storing. Read on to learn all there is to know about product packaging ideas.

1. Corrugated boxes

Corrugated boxes are made up of several layers of paper fiber including the top and bottom layer (called linerboard) and a middle layer (called corrugated medium). What gives the box its strength is the middle layer, which is usually made up of wavy-like shapes (also called fluting).

Corrugated boxes are typically used to package heavier items such as appliances, furniture, heavier household items like laundry soap and fabric softener and alcoholic beverages. Recycled corrugated packaging is one of the most sustainable and versatile packaging supplies available today. These include standard boxes, custom box solutions, retail, display, and bulk bins.

2. Boxboard or paperboard cartons

Boxboard or paperboard cartons are made from renewable wood sources. They do not have the corrugated middle layer found in corrugated boxes, making it weaker than corrugated materials. Most paper cartons manufactured in Canada are now made up of 100% recycled materials like recycled boxes and other used paper materials. Most paper products are also now compostable.

Boxboard and paperboard cartons are typically used to package lightweight, single-item cartons like products you commonly find in grocery stores (cereal boxes, pre-packaged foods, and other household items).

3. Paper bags

Paper bags are easy product packaging ideas that more and more retailers are adopting, as they are better for the environment than plastic alternatives. This type of packaging is also very cost-effective and convenient.

Paper bags can be further divided into two categories: regular paper bags and multi-wall sacks that contain flour and cement. Regular paper bags are an alternative to plastic bags and are commonly used to carry groceries, retail purchases, household items, and take-out food. Multi-wall sacks are used for yard maintenance like leaf pick-up and food scraps. Both types of bags are compostable. Multi-wall bags are compostable along with their organic contents.

Another beauty of the paper bag is that they are fully customizable. You can print and stick company logos to the bag, change their shape and have them printed on. When it comes to recycling, used paper bags are evaluated for their strength and how reusable they are. These types of packaging are often mixed with corrugated materials when turned into new, recycled products.

4. Bottle and cap packaging

Small bottles and caps are used to package a variety of products including cosmetics, pharmaceutical products like pills and creams, liquids and many other smaller products. Some of these bottles even come with child-proof lids so children can’t access the product, or easy to open bottles for seniors.

This packaging option is great because the bottles are reusable. They also don’t take much space to store at home and they reduce shelf-space in stores.

Another great feature of this packaging method is that they are fully customizable. It’s also relatively cost-effective to have these bottles printed on with your company logo or design.

5. Plastic boxes

Plastic boxes are more durable product packaging ideas compared to paperboard boxes. They are often used to showcase a product (often custom, handmade products such as luxury candles or baked goods), safely package sharper objects and to give off a more expensive look. However, these boxes are decreasing in popularity as many people slowly shift away from using plastic-based products.

These boxes are not as expensive as one would think, usually ranging from $0.75 to $0.95.

6. Side gusset bags

Side gusset bags are paper bags that have a lip that folds down to contain the product. They are meant to create a dense environment to help maintain the flavour of the product within and stop bacteria from penetrating the product.

These bags are used for products like chocolate, tea, coffee, baked goods and other food items. They are easy to transport, don’t take up much space at home and are designed to keep the product as fresh as possible. As a bonus, their unique lip ensures the product won’t spill out while you’re transporting it.

7. Rigid (luxury) boxes

Rigid boxes are made from condensed paperboard, which is four times thicker than the standard paperboard. Since they are so thick, they offer supreme protection during the shipping process.

These boxes are used to present the best image possible of the product they are housing and to protect its contents. Some of the products it houses are high-end electronic items like headphones, cellphones and smart home items such as connected lighting and digital thermostats.

They are more expensive than their paper box counterparts but are mainly only used for expensive products.

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